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Unlike conventional brass-wire EDM machines that use disposable wire and require higher investment and operating costs, the TRS40 uses reusable molybdenum wire. This significantly reduces wire consumption and overall machining costs while maintaining excellent cutting precision, surface quality, and processing stability.
The upgraded integrated design combines a high-rigidity C-frame structure, precision motion components, an optimized wire transport system, intelligent lubrication, and a Panasonic servo system. These improvements enhance positioning stability, wire tension control, cutting consistency, and production efficiency. Under specified machining and inspection conditions, the upgraded system is designed to achieve precision performance down to 0.08 μm.
Critical components are selected from internationally recognized brands, including HIWIN linear guideways, NSK bearings from Japan, military-grade P3 double-nut ball screws, and Panasonic servo systems. Each machine is assembled according to strict technical standards and inspected with high-precision instruments, including a laser interferometer, to ensure reliable positioning accuracy, repeatability, guideway parallelism, and perpendicularity.
The TRS40 is designed for mold manufacturing, precision components, tooling, automotive parts, aerospace components, medical equipment parts, and other applications requiring stable, accurate, and cost-efficient EDM machining.
● Integrated machine architecture: A compact all-in-one design improves structural coordination, simplifies installation, and supports stable long-term operation.
● Upgraded precision control: Optimized motion control, servo response, wire guidance, and tension control improve cutting consistency and fine-machining capability.
● 0.08 μm precision capability: The upgraded system is engineered for precision performance down to 0.08 μm under defined test conditions.
● Enhanced structural rigidity: The high-rigidity C-frame and precision casting reduce deformation and vibration during machining.
● Advanced wire transport system: Bidirectional constant-tension control keeps the reusable molybdenum wire running smoothly and uniformly.
● Improved operating efficiency: Automatic spindle lifting, centralized lubrication, and an operator-friendly control system reduce manual intervention and maintenance time.
● Lower total processing cost: Reusable molybdenum wire reduces consumable costs compared with disposable brass-wire systems.
Inspired by the structural design of slow-wire EDM systems, the TRS40 features a refined industrial appearance and a high-rigidity C-frame machine body. The precision casting is produced by an established specialist manufacturer for improved strength, stability, and durability.
The reinforced machine structure and optimized component layout provide reliable performance during long operating cycles.
Precision linear guideways offer excellent sealing, smooth motion, high load capacity, and long-term geometric stability.
High-precision ball screws help minimize backlash and support accurate, repeatable axis movement.
The upgraded servo system delivers responsive axis control, stable feed performance, and improved machining consistency.
The unique tensioning structure maintains uniform molybdenum-wire tension in both travel directions, helping reduce wire vibration and improve cutting stability.
A dedicated wire stabilizer and branded water nozzles improve wire guidance, support stable flushing, and make wire threading easier.
The centralized automatic lubrication system delivers lubricant at preset intervals, reducing routine maintenance and supporting the service life of critical motion components.
Automatic vertical spindle movement simplifies setup, improves production efficiency, and supports consistent machining quality.
Precision guide wheels ensure smooth wire transport, reduced running resistance, and extended service life.
The optional swing mechanism supports large-taper machining while maintaining taper accuracy and straightness.
Each machine is installed according to strict technical standards and inspected with high-precision equipment, including a laser interferometer. Positioning accuracy, repeatability, guideway parallelism, and perpendicularity are verified before delivery.
● Integrated medium-speed wire-cut EDM with upgraded precision control;
● Precision performance down to 0.08 μm under specified conditions;
● Reusable molybdenum wire for significantly lower operating costs;
● HIWIN guideways, NSK bearings, P3 ball screws, and Panasonic servo system;
● Bidirectional constant-tension wire transport for stable cutting;
● High-rigidity C-frame structure for long-term machining stability;
● Automatic lubrication and spindle lifting for easier operation;
● Laser-interferometer inspection before delivery;
● Laser-interferometer inspection before delivery;
● Optional large-taper cutting configuration;
● Suitable for molds, tooling, and precision component manufacturing;
Before publishing the 0.08 μm claim, confirm which technical index it represents:
● Cutting accuracy;
● Positioning accuracy;
● Repeatability;
● Control resolution;
● Surface roughness, such as Ra 0.08 μm;
The final listing should state the exact index and its test conditions.
If the intended value is surface roughness, use:
Surface finish up to Ra 0.08 μm under specified machining conditions.
If the actual specification is 0.08 mm or Ra 0.8 μm, the value and unit must be corrected before publication.
